We repair headphones ourselves

Sooner or later, each of us is faced with such a situation: the recently purchased headphones for a phone or MP 3-player have broken again, and there are already more than one pair of such products in the drawer... As a rule, in one copy of the headphones the speakers fail, in another – the cord is broken near the connector, and thus it is possible to make one working device out of several faulty devices. It is this process that will be reflected in this article.

We repair headphones ourselves


Before us are three copies of headphones. The first copy is fully functional and has not been used, but is not equipped with a TRS connector (or, as they say, a mini-jack connector) and is an accessory for a headset with a built-in microphone. The headphones located in the middle have a broken wire at the input of the connector, in the latter there is a problem with the speakers, but the cord is working, and the “new” headphones will be assembled on the basis of this cord.

We repair headphones ourselves


Using a thin and fairly sharp knife, we open the headphone housings.Since in the described case, in addition to the faulty speakers, the cover of one of the headphone housings is missing, the housings themselves will have to be replaced.

We repair headphones ourselves


We cut off the faulty speakers and remove the insulation from the wires, leaving bare ends about a centimeter long. We clean and tin the wire cores (the length of the tinned section can be within 2-3 mm). Using the tester, we again make sure that the cord is in good condition and find out which wire to solder the left and which the right speaker (if there are corresponding markings on the headphone cases). The common (ground) wire of both channels is connected to a cylindrical contact located directly at the base of the connector body, the “+” of the right channel is connected to the middle contact, and the “+” of the left channel is to the end contact.

We repair headphones ourselves


When selecting speakers from several headphones, you need to keep in mind that the resistance of their coils must be the same, otherwise you will experience discomfort due to different channel volumes and differences in frequency characteristics. This parameter can range from one and a half dozen to 50-60 Ohms - the resistance of the speakers shown in the photo, for example, is 41 Ohms.

We repair headphones ourselves


We put the speaker housings on the wires. To prevent wire breaks when using headphones, we fix the wires in the housings with knots.

We repair headphones ourselves


Solder the wires to the speakers. The polarity of connecting the wires does not matter much, but the phasing must be observed, i.e. The ground and signal wires on both speakers must be soldered the same way. Failure to comply with this condition will lead to the fact that one speaker will “beat” forward, and the second – back, this will not have the best effect on the sound quality.

We repair headphones ourselves


We close the headphone cases and check the quality of their work.
Of course, there are times when purchasing new headphones is inevitable, but sometimes such repairs are justified - for example, you really like the housings of broken headphones or their excellent (compared to others) sound...
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Comments (3)
  1. Guest Mikhail
    #1 Guest Mikhail Guests March 11, 2018 12:30
    0
    Please, if you know, give a detailed wiring of the mini-jack connector for a Samsung phone. It differs from other phones (it locks one of the speakers, but when you press the call button on the headset (microphone), the sound is reproduced perfectly).
    1. Guest Mikhail
      #2 Guest Mikhail Guests 30 November 2018 21:06
      1
      Samsug's microphone and ground are swapped.
  2. Sergets
    #3 Sergets Guests 16 November 2020 15:39
    0
    It is in one that the headphones will not work, and in the other the cord near the connector. And if the speakers do not work in both of them?)) I think the advice is stupid. You can only waste your time. It will be cheaper to buy new ones))