How to turn a bolt into a nice little souvenir hunting knife

Hunting knives are not always made for a utilitarian purpose. Sometimes it's just a souvenir or present, attracting attention, first of all, with the harmony of forms and quality of finishing.
Let's together turn a stainless steel bolt into a compact masterpiece that, while pleasing to the eye, will be very durable, sharp and even ready for use for its intended purpose.
How to turn a bolt into a nice little souvenir hunting knife

Manufacturing process


The order of work is quite definite. Select a suitable size stainless steel bolt.
How to turn a bolt into a nice little souvenir hunting knife

We clamp it in a vice and cut off the bolt head with a grinder with a cutting disc.
How to turn a bolt into a nice little souvenir hunting knife

How to turn a bolt into a nice little souvenir hunting knife

We slightly trim the area under the head with a grinding wheel.
How to turn a bolt into a nice little souvenir hunting knife

Holding the bolt by the threads with pliers, heat the bolt from the other edge until red hot with the fire of a gas burner.
How to turn a bolt into a nice little souvenir hunting knife

Then, using a hammer on the anvil of a vice, we form the blade of the knife. We repeat heating and forging until the original shape and dimensions of the blade are achieved.
How to turn a bolt into a nice little souvenir hunting knife

How to turn a bolt into a nice little souvenir hunting knife

To avoid mistakes, we apply the partially processed workpiece to the drawing of a knife of natural dimensions.The projection of the metal workpiece must overlap the pattern in all sections.
How to turn a bolt into a nice little souvenir hunting knife

After this, we clamp the workpiece in a vice and process it with a grinding disc, removing forging defects and removing excess metal from both sides.
Carefully cut out the knife design from paper with a scalpel, place it on the workpiece and trace it in all the details with a marker.
How to turn a bolt into a nice little souvenir hunting knife

How to turn a bolt into a nice little souvenir hunting knife

We again clamp the workpieces in a vice and use a grinder with a roughing and cutting disk to roughly form the profile of the knife according to the applied projection.
How to turn a bolt into a nice little souvenir hunting knife

How to turn a bolt into a nice little souvenir hunting knife

Next, we continue processing with a round file, and most of all this applies to the transverse profile of the knife handle.
How to turn a bolt into a nice little souvenir hunting knife

We process the side profile of the handle with a Dremel with a small cutting disc.
How to turn a bolt into a nice little souvenir hunting knife

We remove excess metal from both sides of the workpiece using a grinder.
How to turn a bolt into a nice little souvenir hunting knife

How to turn a bolt into a nice little souvenir hunting knife

We smooth out the sharp edges on the workpiece with a round file, and form the profile with a small cutter attached to the spindle of a mini-drill.
How to turn a bolt into a nice little souvenir hunting knife

How to turn a bolt into a nice little souvenir hunting knife

How to turn a bolt into a nice little souvenir hunting knife

Grinding and final polishing of the knife is done manually using sandpaper of decreasing grit.
Using a jigsaw, we cut out the linings for the knife handle from an oil-soaked wooden block.
How to turn a bolt into a nice little souvenir hunting knife

How to turn a bolt into a nice little souvenir hunting knife

We bring them to the desired shape and size on the grinder, while simultaneously correcting parts of the blade.
Prepare two-component glue. Glue the pads to the handle on both sides. To secure the connection, we compress them for a while in a bench vice, placing wooden protective bars on the jaws.
How to turn a bolt into a nice little souvenir hunting knife

How to turn a bolt into a nice little souvenir hunting knife

After making sure that the linings are firmly attached to the handle, we perform their final processing with a hand file.
We drill two through holes in the pads and handle using a drill with a suitable drill bit.
How to turn a bolt into a nice little souvenir hunting knife

We insert the pins, which should fit tightly into the holes and stay there firmly. We cut off their protruding parts on both sides with a Dremel or grinder.
How to turn a bolt into a nice little souvenir hunting knife

We clean the ends of the pins on a grinder and form the blade of the blade, pressing it against an endless sanding belt with a wine stopper to ensure uniform and not hard pressure.
The final finishing of the handle with overlays is carried out using mechanical emery with a polishing disc, having previously processed a wooden blank on it.
How to turn a bolt into a nice little souvenir hunting knife

All that remains is to sharpen the blade of the blade sequentially on three whetstones of decreasing grain size, and placed in a bath of water.
The sharpness of the blade is such that it easily cuts off delicate and thin hairs on the back of the hand.
How to turn a bolt into a nice little souvenir hunting knife

How to turn a bolt into a nice little souvenir hunting knife

To preserve sharpening and reduce the impact of adverse factors, as well as for safe wearing or storage, a case will not hurt. You can sew it from a piece of genuine leather.
How to turn a bolt into a nice little souvenir hunting knife

Bottom line


Our work was not in vain: the knife turned out to be beautiful in profile, proportional in size and very sharp.
How to turn a bolt into a nice little souvenir hunting knife

How to turn a bolt into a nice little souvenir hunting knife

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Comments (1)
  1. Guest Sergey
    #1 Guest Sergey Guests 23 June 2019 21:49
    2
    There is no talk about hardening a knife...
    A toy is just a toy